Aug 8, 2009

"Kill A Watt" for 220v !

I have been recently thinking a lot about how to conserve power. Part of this is driven by the ever increasing number of gadgets in the house which are leading to larger and larger electricity bills !

I did a lot on searching on the net to figure out if a device to measure the amount of current being drawn by any device is available on the net. Sure it was, "Kill a watt" is a much used, much loved device to do this exactly. Unfortunately, like most things American, it uses 120v and there is nothing for the 220v side of the world. And one 220v option available for Europe was just ridiculously expensive.

So that set me thinking that this should not be too difficult to build. With the help of a few friends who were good at circuits, I finally built it for just Rs 750 ($15).

Here is the circuit diagram of the same. Remember that the current has to flow in series through the multimeter. The current has to pass through the multimeter and the selected component in series to measure the current flowing through the circuit.



Now for some live photos and DIY steps of how I to made it.

Disclaimer : Remember that we are talking of live current here, so the standard disclaimers apply. If you electrocute yourself or burn down your house, it is all your fault !!! Be careful with the circuits and do not connect anything till you are reasonably confident it is all going to work.

What do you need ? A digital multimeter that can measure current, these are available for Rs 600 in any good electrical shop. Remember that the multimeter's available for Rs 200 cannot measure current. They only work on DC and measure current voltages. (If there is a doubt, check if there is a "A~" option among the options).

This is the one I used:



You also need a ready made switch box, again available in any electrical shop for Rs 50. Make sure you get a 5amps model as I would not be comfortable connecting a 15amps component to the multimeter.

Now, you are ready to connect the multimeter to the switch box. Chop off one end of the multimeter cable so that you can connect it directly to the switch box. Remember to cut the cable from the side which does not connect to the mutimeter (It will be a special molex cable on one end to connect to the multimeter and a sharp pin on the other side. Cut the side with the sharp pins). Current flows from the mains to the box and the multimeter wires are connected in series.

Here is the snap of the same.



Close the box and bring the cables from one side of the box so that no live wires are hanging out. This is how the completed box looks like:



Now connect the multimeter molex cables to the multimeter and leave it there. This is because current will be flowing through the molex ends and you do not want them to touch the ground.

That is it basically. Set the multimeter to the 20amps mode to make sure the fuse does not blow, connect ANY device to the box and plug the box to the mains. Switch on the current and the device and you can start seeing live data on how many amps are being drawn by the device. If you multiply the amps reading with 235, you get the number of watts being drawn by the device. Note that even though India claims to run on 220v, we actually get anywhere between 220v and 240v in the mains. I seem to be getting 235v almost constantly, hence I multiply by 235. You can measure the voltage in your house using the same multimeter at the precise moment you are taking the reading if you want perfect figures, otherwise 235 is a close approximation.

See the picture here of my old 17" TFT monitor monitor connected to the circuit.



The 17" TFT monitor is drawing 0.21 amps, which translates to 50 watts of current being used. Note that my new 22" LCD draws a similar amount of current which shows how electronic components are getting more and more power efficient !!!

That is it folks, connect any 5amps device to the circuit and measure the current being used.

A homemade DIY Kill a watt on 220v for Rs 750 !!!

Please leave comments if you find this post usefull !

29 comments:

Divya said...

the post is interesting.. but i found this funny
"If you electrocute yourself or burn down your house, it is all your fault " ha ha ha ha

Anonymous said...

awesome bro,
i've been looking forever for a localized kill-a-watt.
u saved me a lot of hurt.
thanks.

Anonymous said...

hi i live in the Philippines and we have unstable 220~240V 60hz power with two prong outlet plug. I would like to know if anybody had tried this beside the author?? and also, how to modify it to work under 2 prong? (not an expert electrician here) thanks to all, more power!

Vinayaga said...

Two prong does not matter at all. It just means that there is no earthing plus and the device does not need one to work. So skip the black earthing cable.

VARKEY said...

Looks good! Btw I also saw this in DealExtreme

http://www.dealextreme.com/details.dx/sku.12718

Ast A. Moore said...

This is great, but what you’re getting is just VA, which is not the same as watts. In order to get watts, you need to multiply your VA by the power factor of the appliance. The power factor isn’t easy to calculate and will vary from one appliance to the next. A lightbulb or a simple space heater will not have the same power factor as a computer/monitor power supply, a TV, a vacuum cleaner, or an ice box.

Anonymous said...
This comment has been removed by a blog administrator.
Savitha said...

Which part of Bangalore are you in?

Savitha said...

That was a nice post, but the device has to be handy to connect to any equipment, and it can be like the energy star ratings.

Jamil said...

Really wonderful...I had been searching for such a thing for quite sometime now. Was aout to place an order for Kill a Watt through 20north which doubles the cost (1834 for a $25 product) while shipping to India....saved money and time..

Rajneesh said...

Thanks for the post
After realising that I cant use a Kill-a-watt in India wondering how I could assemble one. Thanks for the post.
Could you also extend it by adding how to cover the 15Amp devices also as they are the main power hogs

Anonymous said...

Very cool. Now hook up all your appliances to this device so that you can measure power consumption on each one of them.

Vinayaga said...

Thanks all. Savitha, I live in South Bangalore, B.G Road to be precise !

Unknown said...

i have tried this..
but my multimeter
reading keep looping -0.03, -0.02,0.01,0,00,0.01,0.02,0.03
why?

Sean, Bangalore said...

I saw the specs of P4400 Kill a watt and was feeling sad that the max voltage is 125 VA which means we can't use it in India.
And then I saw your blog.
I am going to try this out.
Thanks a lot.

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inayat tantry said...

First it is a great idea.Even better that the "KIll a Watt" from P3 because geeks never like perfect things.Going to make one for my self.Also i would like to add one more multimeter to have a watch at the voltage fluct...
Secondly, i know this may sound bizzare, that i also have a DT9205A multimeter.A few days ago i unscrewed it for repair and unfortunately i messed up with the knob connections...these are kindda like small copper strips.Now i can't figure out the location of there strips (8 or some).I was wondering if you could open the back cover of your MM some day and actually mail me the picture of the knob(from the backside).It would it would be of great help.
Thanks

raghav said...

Hi vinayaga

This is great stuff. I want to buy this. How can I buy this from you. Plz let me know.

Raghav

Harsha Hegde said...

Hi Vinayaga,
Can you post a picture of how the inside of the extension box looks like?

Thanks
Harsha

wolverine said...

Interesting. Thanks.

crazyjokes said...

Wow...... really an awesome idea..... thanks a lot.....